Spray Detection

Spray Leaks are among one of the most dangerous and costly events to happen within industry, and early detection is key to reduce safety hazards and minimize clean up costs. The VisionAery Spray Detection solution has been trained with real videos from real scenarios. This means that there was no synthetic data used to train this app which makes it more accurate then any other solution at detecting in real life scenarios.

Compatible Platforms

Jetson Orin

Great for large scale deployments that utilize existing cameras. The NVIDIA platform gives you flexible options while providing enough power to run full scale models with a high inference rate.

Scalability

Orin Nano - 1-2 streams
Orin NX - 4-6 streams
Orin AGX - 8-12 streams
Chips are stackable within servers for increased streams per server.

Pros

Camera Agnostic
Ruggedized
Multiple Streams per Server
Easier for Custom Deployment Needs

Cons

Complex Set Up
Adds to Hardware Cost
Additional Hardware Maintenance
Temp Ranges do not meet all conditions
Power Requirements

Industry Use Cases

Oil and Gas

Wellheads & Christmas Trees
Flow Line Jumpers & Unions
Gathering Pipelines
Booster / Pump Stations
LACT / Metering Skids
Heater Treaters & Separators
Chemical Injection Manifolds
Frac or Acid Pumps
Manifolds & Valve Stations
Truck / Rail Loading Facilities

Mining

Drill Rig Hydraulic Hoses
Bulk Fuel Transfer Skids
Slurry / Process Piping
Crushing / Grinding Circuits
Reagent Injection Lances
Heap-Leach Headers
Tailings Pipeline Boosters
Dust Cannons
Shovel /Excavator Hydraulic
Dewatering Manifolds

Water Wastewater

Intake Structures
Force Main Pipe Joints
Lift Station Elbows
Membrane Filtration
Clarifier Scrapers
Chemical Skids and Lines
UV / Ozone Cooling Loops
Centrifuge Feed Lines
Distribution Main Valves
Deluge Headers

Power Generation

Turbine Lube‑Oil Headers
Boiler Feed‑Water Lines
Condenser Joints
Cooling‑Tower Piping
HRSG Blowdown Drains
Fuel‑Oil Forwarding Skids
Hydraulic Gate Actuators
Feed‑Pump Seals
Generator Hydrogen‑Seal
Water Spray Rings

Image of a high pressure spray on and oil site with the VisionAery spray detection solutio

Detection Model

Trained with only real footage with n synthetic data.
Application Works in the Day Time with Visual Spectrum and at Night with NIR Spectrum.
Detect Leaks that are Behind Objects and Obstructions

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Add as Many Interest and Exclusion Zones as You Want Per FOV.
Assign Zones to Specific PTZ Presets.
Get Alerts and Telemetry Data Based on the Zone the Leak is Detected In.

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VisionAery Interest and Exclusion Zone user interface

Interest and Exclusion Zones

VisionAery Alarm
Verification System

100% Edge Based.
Custom Built Vision Language Model for Spray Detection.
Verify All Alarms with More In Depth Analysis Before Triggering Final Alarm .

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Data and Alarms

Send Telemetry Data via MQTT or Modbus TCP.
Send Alarm Topics via MQTT or Modbus TCP.
Easily Integrate Data into Existing Systems such as SCADA or Video Management Software.

Sensors

Use Sensors such as rain sensors to mitigate false positives from environmental conditions.
Integrate other sensor data to get more rich and characteristic data from system.
Create Conditional Alarms that need sensor input before triggering.

Camera and VMS

All you need is an RTSP stream from any camera of your choice.
The system generates an RTSP stream for easy viewing of the system into your VMS.
Use Pre Built VMS Integrations for most major VMS providers.

System Architecture

All VisionAery Solutions are Uncompromisingly edge based so that they remain easy to integrate into your existing network and infrastructure as well as maintaining scalability and reduced operational cost to maintain the system.

Supporting Software

VisionAery Downloads all of the below software to help make your deployment and management of the system easier. This is at no additional cost to you.